High Speed Steel
High Speed Steel (HSS) is a class of high-performance tool steels designed to cut materials at high speeds while maintaining hardness, strength, and wear resistance — even at high temperatures.
HSS keeps its cutting edge sharp even when tools become hot due to friction.
This makes HSS the preferred material for cutting tools in industries like:
Manufacturing
Automotive
Aerospace
Tool & Die
Engineering workshops
Why High Speed Steel is Special?
1. Red Hardness
HSS maintains its hardness even at 550–650°C, allowing cutting at high speeds.
2. Wear Resistance
Strong alloy content (Tungsten, Molybdenum, Vanadium) makes tools last longer.
3. Strength & Toughness
Resists breaking and cracking under cutting forces.
4. Machinability
Easy to shape into drills, taps, cutters, end mills, and dies.
Chemical Composition
HSS typically contains:
Carbon (C) — 0.70% to 1.50%
Tungsten (W) — 6% to 18%
Molybdenum (Mo) — 3% to 10%
Vanadium (V) — 1% to 5%
Chromium (Cr) — 3% to 5%
These elements give HSS its hardness, heat resistance, and long tool life.
Popular Grades of High Speed Steel
M2 (1.3343)
The most widely used HSS grade.
Balanced toughness + hardness
Used in drills, taps, reamers, cutters
Ideal for general cutting tools
M35 (Co 5%)
Cobalt Alloyed HSS (5% cobalt)
Higher red hardness
Better for stainless steel machining
Used for premium cutting tools
M42 (Co 8%)
High Cobalt (8%) Super HSS
Exceptional heat resistance
Best for hard metals & heavy machining
High-performance drills, end mills
Applications of HSS
Drill bits
Taps
End mills
Reamers
Broaches
Hobs
Saw blades
Punches & dies
Turning tools
Milling cutters
High Speed Steel vs Carbide — Quick Comparison
| Property | HSS | Carbide |
| ————— | —————– | ——————————— |
| Toughness | ⭐⭐⭐⭐⭐ | ⭐⭐⭐ |
| Heat Resistance | ⭐⭐⭐ | ⭐⭐⭐⭐⭐ |
| Cutting Speed | Medium | Very High |
| Cost | Affordable | Expensive |
| Best For | General machining | Hard materials, precision cutting |
Why Industries Prefer HSS
1. Affordable and durable
2. Easy to sharpen
3. Suitable for most metals
4. Works well under high speed
5. Long tool life
